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Developing Intuitive S&OP Processes

Associating intuition and S&OP processes may seem… counterintuitive, right? For most companies that practice it, the S&OP process involves gathering information, facts, and hypotheses to analyze and then use to develop an action plan — a roadmap for negotiating changes in the coming months.  It’s all about data crunching, logical reasoning, putting together elements from … Read more

Why Managing by Exception is Key to Supply Chain Efficiency

warning symbol - supply chain efficiency

Every planner today has hundreds or even thousands of references to manage. Often, these references must be synchronized during the assembly of products with complex bills of materials, where the slightest shortfall stops the flow. If you manufacture an electronic assembly with hundreds of components, a simple diode that costs nothing can stop everything. How … Read more

Harmonizing Intuition and Data-Driven Approaches in Managing Supply Chain Complexity

intuitive supply chain: brain

What happens in our brain when we exercise our intuition?  A French scientific magazine recently devoted a fascinating dossier to intuition (Science & Vie, August 2021 https://www.science-et-vie.com/archives/n-1247 ). It appears in particular that intuition is the automatic implementation by our brain of knowledge accumulated in our long-term memory. Far from being a random and therefore unreliable process, … Read more

End-to-End Supply Chain Planning in an Upstream/Downstream Organization

For small and medium enterprises, the question of upstream supply chain vs. downstream supply chain management does not arise. The factory is in direct contact with the company’s customers, and the supply chain team handles the end-to-end planning process: sales forecasts, order taking, production planning, procurement, inventory management and distribution. In large, multi-site groups, things … Read more

How to Simplify a Complex Supply Chain

If you live in an industrial or distribution environment, chances are that your product portfolios have multiplied over the last ten or twenty years. Marketing differentiation, personalization, configured items, depth of distribution networks: these are possibly tens or hundreds of thousands of references to manage.  In other words, there are tens or hundreds of thousands of references … Read more

6 Keys to a Successful DDMRP Supply Chain Transformation

DDMRP implementation has long been the domain of experimentation, pilots and deployments of limited scope. With a few exceptions, small and medium-sized enterprises, with faster decision-making processes, were the first a few years ago to adopt the methodology, as well as isolated sites of larger companies. Over the past two to three years, a new … Read more

Pull Flow Systems for All

Pull Flow, an Old Story… 

In 1987, as a young engineer at Philips, I had the chance to take part in a study trip to Japan and visit about ten companies there. In most of them you could see in each workshop card boards. In one of the factories I asked our guide what it was. He was astonished that I asked the question – it was so obvious: it is a Kanban board, to replenish supplies. That is normal. It was a non-event, a practice that was not questionedhad been in place for decades… but almost absent at the time from our western factories. Kanban dates to the ’50s. Drum-buffer-rope dates back to the ’80s. These are old concepts. Are they adapted to our modern, technological age?  

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