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Mastering Lead Times in a Demand Driven Model

lead times: hourglass

Our management systems are based on technical data, often maintained by dedicated teams. Rigor and discipline are required to maintain this data on an ongoing basis. If you have participated in an ERP implementation, you know how much attention is paid to the subject — which sometimes drifts a bit afterwards. But what is sometimes … Read more

Shop floor 4.0: Eliminating Floating Bottlenecks

floating bottleneck

In our first article on the 4.0 shop floor, we looked at how to start production orders at the right time. Then, we discussed how to optimize production batch size, synchronize manufacturing flows, and accelerate production flows. In this article, we’ll outline how to eliminate floating bottlenecks. Trying to Catch up on Backlogs? We were running behind … Read more

Assessing Demand Variability

demand variability - roller coaster

Even today, we encounter companies that have difficulty differentiating their stocking strategies according to demand profiles. Have you ever been instructed to put a month’s worth of stock on hand to secure sales? In several industrial and distribution sectors, this policy is simply based on ensuring a certain number of days of coverage, and it’s … Read more

How to Automate Finite Capacity Scheduling

how to automate finite capacity scheduling

In our series on the 4.0 shop floor, we’ve examined how to start production orders at the right time, optimize production batch size, synchronize manufacturing flows, and accelerate production flows. In this article, we’ll discuss how to automate finite capacity scheduling according to DDMRP principles. Combining Pull Flow and Capacity Constraints It’s important to pull manufacturing flows … Read more