In our first article on the 4.0 shop floor, we looked at how to start production orders at the right time. Then, we discussed how to optimize production batch size, synchronize manufacturing flows, and accelerate production flows. In this article, we’ll outline how to eliminate floating bottlenecks. Trying to Catch up on Backlogs? We were running behind … Read more
Even today, we encounter companies that have difficulty differentiating their stocking strategies according to demand profiles. Have you ever been instructed to put a month’s worth of stock on hand to secure sales? In several industrial and distribution sectors, this policy is simply based on ensuring a certain number of days of coverage, and it’s … Read more
In our series on the 4.0 shop floor, we’ve examined how to start production orders at the right time, optimize production batch size, synchronize manufacturing flows, and accelerate production flows. In this article, we’ll discuss how to automate finite capacity scheduling according to DDMRP principles. Combining Pull Flow and Capacity Constraints It’s important to pull manufacturing flows … Read more
In our first article on the 4.0 shop floor, we looked at how to start production orders at the right time. Then, we discussed how to optimize production batch size and synchronize manufacturing flows. In this article, we’ll outline how to use queues to accelerate production flows. Managing Production Flow If you have ever participated in value … Read more
The 4.0 shop floor is about being agile, responding to real customer demand, and making priorities visible and decisions intuitive for all. In our first article on the topic, we looked at how to start production orders at the right time. Then, we discussed how to optimize production batch size. In this article, we’ll discuss … Read more
The 4.0 shop floor is about being agile, responding to real customer demand, and making priorities visible and decisions intuitive for all. In this series of articles, we look back at the key principles of a demand-driven operating model for the Industry 4.0. The Ideal of “One-Piece Flow” Lean has promoted an ideal of reducing … Read more
The 4.0 shop floor — so talked about of late — is not only about incorporating real-time technology and digital tools. The 4.0 shop floor must be agile and respond to real customer demand. Lead times must be short, priorities must be visible, and decisions must be intuitive for all. In this series of articles, we look back at … Read more
Associating intuition and S&OP processes may seem… counterintuitive, right? For most companies that practice it, the S&OP process involves gathering information, facts, and hypotheses to analyze and then use to develop an action plan — a roadmap for negotiating changes in the coming months. It’s all about data crunching, logical reasoning, putting together elements from … Read more
The vast majority of business leaders do not come from supply chain, purchasing or operations. For a long time, when you were in these professions, your marshal’s baton was to become COO or Chief Supply Chain Officer. Of course there are notable exceptions, such as Tim Cook at Apple, but you’re probably more likely to … Read more
It’s hard to pass up a good deal from one of your preferred suppliers. But when the inventory piles up in your warehouse because you don’t have the other materials you need to manufacture your products? That good deal starts to seem less attractive. Frustrated by inventory inefficiencies, supply chain leaders at Ukrainian pet food … Read more
Automation has taken over distribution platforms and industrial sites. Robots and machines are used to prepare orders and manufacture our products. However, supply chain planning remains a human prerogative — a task for planners, buyers, master schedulers, forecasters, supply chain managers, and so on. Is this is something to be welcomed or worried about? Companies … Read more
Many companies struggle to avoid overstocks while responding to variations in demand. Seasonal businesses have an especially difficult time managing demand fluctuations without overspending on inventory or causing shortages that prompt customers to look for other options. Long lead times compound these issues, especially given how difficult it is to make accurate forecasts many months … Read more
